A. The provisions of this section are applicable to the following affected facilities used in the manufacture of lime: rotary lime kilns, vertical lime kilns, lime hydrators, and limestone crushing facilities. This section is also applicable to limestone crushing equipment which exists apart from other lime manufacturing facilities.
B. No person shall cause, allow or permit the discharge of particulate matter into the atmosphere in any one hour from any lime manufacturing or limestone crushing facility in total quantities in excess of the amounts calculated by one of the following equations:
1. For process sources having a process weight rate of 60,000 pounds per hour (30 tons per hour) or less, the maximum allowable emissions shall be determined by the following equation:
E = 3.59P 0.62
where:
E = the maximum allowable particulate emissions rate in pounds-mass per hour.
P = the process weight rate in tons-mass per hour.
2. For process sources having a process weight rate greater than 60,000 pounds per hour (30 tons per hour), the maximum allowable emissions shall be determined by the following equation:
E = 17.31P 0.16
where "E" and "P" are defined as indicated in subdivision 1 of this subsection.
C. The actual values shall be calculated from the applicable equations and rounded off to two decimal places.
D. For purposes of this section, the total process weight from all similar units employing a similar type process shall be used in determining the maximum allowable emission of particulate matter.
F. The owner or operator subject to the provisions of this section shall install, calibrate, maintain, and operate a continuous monitoring system, except as provided in subsection G of this section, to monitor and record the opacity of the gases discharged into the atmosphere from any rotary lime kiln. The span of this system shall be set at 70 percent opacity.
G. The owner or operator of any rotary lime kiln using a wet scrubbing emission control device subject to the provisions of this section shall not be required to monitor the opacity of the gases discharged as required in subsection F of this section.
H. The test methods and procedures required by this section are as follows:
1. The reference methods in the Arizona Testing Manual and 40 CFR 60, Appendix A, shall be used to determine compliance with this section as follows:
a. Method 4 and 5 for the measurement of particulate matter.
b. Method 1 for sample and velocity traverses.
c. Method 2 for velocity and volumetric flow rate.
d. Method 3 for gas analysis.
e. Method 4 for stack gas moisture.
f. Method 9 for visible emissions.
2. For Method 5, the sampling time for each run shall be at least 60 minutes and the sampling rate shall be at least 0.85 dscm/hr (0.53 dscf/min), except that shorter sampling times, when necessitated by process variables or other factors, may be approved by the control officer.
3. Because of the high moisture content of the exhaust gases from the hydrators, in the range of 40 to 85 percent by volume, the Method 5 sample train may be modified to include a calibrated orifice immediately following the sample nozzle when testing lime hydrators. In this configuration, the sampling rate necessary for maintaining isokinetic conditions can be directly related to exhaust gas velocity without a correction for moisture content.
(Ord. 1993-128 § 4 (part), 1993)